Die Casting Mold Design Guideline

In order to be able to think in the same way within SinereTech, and to be able to use dimensions that are suitable for all applications we have created the following guidelines. Those guidelines will be used by the calculation engineers as well as a base for our designers in case of any die casting plastic mold project.

1. Injection gate and overall layout.
   1. Generally, the injection gate will be placed along the longest side of the part and the injection gate cylinder will be on the closest distance to that side (runner will normally not go around the cavity like a banana).
   2. If sliders are used or if other factors may influence the placement of the injection gate or runner ask the customer what they recommend in each case. Agree with a solution before the mold design. Then the general layout will be suitable for almost all die casting mold.
      
2. Distance between the cavity edges and the insert edges.
   1. For normal cases, except for die casting molds with bigger sliders or “deep” parts, use the distance 60-80mm. The upper limit is used for “bigger” parts and the lower limit is for smaller parts.
   2. For die casting tool with bigger sliders the distance can be up to 90-100mm, especially when it concerns the two sides to right and left from the slider side.
   3. For really deep parts the distance may be bigger than 100mm, but then we should ask the customer for advice if suitable the customers die casting machine.
   4. For really small parts the minimum distance of 50mm is used.
   5. The distance for the side towards the injection cylinder is the same as for the other sides, but about 10-15mm on top of that.
   6. In case we would like to optimize this distances. This can preferably be used for this type of die casting tools
3. Distance between cavities.
   1. Generally, a distance of 60-80mm is used for most cases.
   2. For really small parts the distance of a minimum 45-50mm is used.
   3. For really deep parts the distance is generally bigger than 80mm, but then we should ask the customer for advice if the die casting mold size is fitting to the customer’s machine.
   4. For cases when the runner is between the cavities the distance will be increased with 30-40mm on top of what the distance would have been without the runner (see a, b and c).
4. Distance between the edge of the insert and the edge of the mold base.
   1. Generally (for normal cases) the rule is to use the same distance as what is used for Injection Mold China (as long as the part do not require big sliders). That includes bigger parts, deeper parts and parts requiring smaller sliders. That means a distance of 60-90mm is OK for most molds.
   2. For molds with big hydraulic sliders, there is a need to increase the distance with 50-200mm on top of the normal distance (more than what would have been needed for injection moulding). However, for those cases, we should ask the customer for approval. One question is also how asymmetrical the mold can be in case a big slider is only used on the right or left side of the mould.
5. The thickness of A/B plates and inserts.
6. The thickness for both the inserts and A/B plates are mainly controlled by the part projected area. As a rule of thumb thicknesses specified in below table will be used when designing die casting molds. The projected areas are specified in cm². For big projected areas or deep moulds it is recommended to ask the customer for approval. There may be formulas to use in case those dimensions will be optimized

Plastic injection mold is the primary process for manufacturing plastic parts. Although the tooling of plastic injection mold is expensive, the cost per part is very low. Today most of the companies are looking for mold manufacturer China suppliers to reduce the mold cost.

How To Be A Successful Plastic Mold Company in China

Always I got auction notices in private email inbox and staring at the photographs of the shops that are going out of business, you were wondering: What does it turn to be a perfect plastic mold china or plastic injection molding manufacturer?

Many of the auction photographs reveal some of the best state-of-the-art equipment, such as high-speed and precision CNC machine and manufacture tools, the use life of injection molding machines is less than five years old, vision quality systems(projector), CMMs, everything it gets- or so it looks – to make for a successful mold business. Yet, there it all is – listed for auction. So what does it cause? Evidently, it takes more than the latest, greatest, state-of-the-art equipment. After all, anyone with money can buy the best equipment. one China injection mold expert, informal survey get out a few answers: Money, Money…….. one-China plastic mold company’s owner said, “Money- and that’s also my final answer.” of course, that is True, if a China plastic mold china spend a lot of money to buy the best machine and for day by day maintenance expenses.

But except for the money, it also causes a business plan. China plastic mold companies make money by making the right business with the right customers – preferable customers who pay their bills for the China plastic injection mold companies. Above all, China plastic injection mold companies that run under the best machine, which causes them to have the ability to finish the job well. That let one plastic injection mold maker respond, “No financial sense.” Plastic Injection Mold and molding manufacturer owners have become a much more business-savvy lot over the past decades, and that’s a good phenomenon, maybe there is another answer besides money “professional, talented toolmaker” because only the professional toolmaker can maximize the equipment’s capabilities. That’s what China plastic injection mold maker replied besides “lots of money.” Toolmaker is the heart of any China plastic injection mold manufacturer. The molds can get shipped out from the back door are only as good as the people on the production floor.

Maybe next time if I get an auction flyer for a plastic injection mold or metal manufacturer shop in my e-mail inbox, and I think about the reason, using all this advanced equipment, did this plastic injection run out of normal business, I’ll never forget what one china mold gave as his answer to what it causes to be successful-” a love of injection mold making.” Perhaps in addition to money, business savvy, having the right customers for the right job, financial know-how, and state-of-the-art machine, the bottom line for success is as simple as a love of mold making or plastic injection molding.

Sincere Tech is a plastic mold company in China, we have state-of-art equipment, Like high-speed CNC machine, mirror EDM machine, CNC soft wire-cutting machine to make high precision plastic injection molds, if you have a project that needs make high precision injection mould, you are welcome to send us your requirement for a quotation.

Insert Molding (Moulding), Plastic Injection Molding

SINCERE TECH offers Insert Molding Services as an add-on to the plastic injection molding service.  There is one direct difference between the two processes; the plastic injection molding process only uses plastic material in order to create a product.  On the other hand, the Insert Molding process includes other types of plastic and/or metals in order to create a more advanced product. There are thousands of uses for Insert Molding manufacturing.

The Insert Molding Process

The Insert Molding process starts off by either inserting the metal inserts before the custom injection molding process, or they can be inserted during the custom injection molding process.  If the inserts are chosen to be inserted during the plastic injection molding process, an Insert Moulding process operator or a robotic arm will load them.  If chosen to insert the metal inserts after the plastic injection molding operation, the same robotic arm or Insert Molding process operator will load them after the plastic injection molding process is complete. Usually, Insert Molding takes place after the custom mold manufacturer China process. This procedure ideally reduces insertion costs, which can save our customers substantial costs on custom insert molding projects. If you want to know more knowledge about insert moulding, please go to what is insert molding page to take a look.

insert molding

Regarding the Insert Molding process, there can be some very nice advantages when a robotic arm is handling parts.  When it comes to removing the molded parts and getting them ready for more processes, a multiple-axis robot can do that faster and more accurate than a human.  After the molded part is created and removed from the mold, the robot grips the part and moves it to either a location to be held or onto a system to be inspected.  The manufacturing equipment’s general layout and the kind of product being created are the determining factors in making this choice.

In order to assure a high level of quality for many parts that go through Insert Molding, robots can have vision systems mounted on them.  These vision systems inspect parts faster than a human, as well as know exactly what the metal component’s placement accuracy is.

Several industries thrive upon the products created through the Insert Molding process.  Actually, there are so many products created through this type of custom injection molding process, to buy inset molding from Injection Mold China company, that will save super cost since the low labor cost in China.  Here is a list of the industries these products belong to, and there is a list of the products that are created through this type of custom injection molding:

Automotive and Industrial Uses for Insert Molding (Moulding)

• Cable Assemblies
• Sensor housing
• Seat adjustment motor’s brush holder
• Motor end bell
• Sound system’s speaker coil (also used for the electrical industry)
• Gear housing
• Motor assembly’s window lift actuator
• Interior lighting base
• Components for alternator
• Module parts for engine control

Healthcare Industry Uses for Insert Moulding ( Molding)

• Delivery storage units for DNA testing
  • Surgical blades
  • Dental instruments
  • Motors, gears and precision parts dental, medical, and surgical devices

Other Industries

plastic mold

• Surge protectors
  • Buck knives
  • Yo-yos
  • Kitchen knives, forks, and spoons
  • Humidity sensor clips
  • Faucet handles…and so much more.

Sincere Tech has the experience and expertise for just about any custom plastic mold,  custom injection molding or inserts molding project. Let us take a look at your specs and quote you a price. Email us and we’ll contact you immediately.

How To Make Precision Insert Pins

I am trying to find out how large manufacturing companies grind precision core pins. As a plastic mold maker, I am aware of the manual methods using a surface grinder and Harig type spin fixture and am also familiar with the Ded-Tru machine.

However, these methods are exceedingly slow, albeit quite precise. There just has to be some kind of OD grinder, tool grinder, centerless grinder or special CNC tool grinder that can grind complex mold core pins accurately and with an excellent finish.

But in today, normally the mold maker is not making any pins or insert pins by themselves, you can find some precision components company who specializes in making high precision components, like insert pins and some small inserts, you only need to send them the 3D, 2D drawing and mark the tolerance for each dimension, then they will do the rest quickly and accurately.

But for some other mold components, you may have to do this by yourself.

Another common material for various plastic mold maker  is a beryllium copper alloy also called Mold Max. It has excellent heat transfer qualities, can be polished and is also pre-hardened. All this combines to make it the material of choice for things such as core pins.

However, is beryllium copper/Mold Max safe?

In my experience is depending on which area of mold components you are using for? I made 64 cavities moldswhich the parts have some small ribs, the customer was a requirement with MoldMax for better cooling, as you know sixth four core inserts made by Mold Max, that is not cheap, but after the second time of mold trial the small ribs start to break, not only one or two but around 10 inserts had broken done, base on my experience on this material, for some small ribs it is not good option to use Beryllium copper, if some deep ribs but have much more space, then that will be better option to use this material, because you will get good cooling to save cycle time.

This covers the topic in detail and my conclusion is that it is basically depending on the part design, Is you have a plastic mold project that may need this service, you are welcome to send me your drawing, we will suggest you some good option for you to make choices this could be safer for your project.

Injection Mold China and China Injection Molding Parts

Find a high quality Injection Mold China and Injection Molds, Injection Molded Plastic manufacturer and supplier is not easy, with a factory in China. supply and export consistently high class products and continually improve upon the manufacturing processes and work environment through total employee involvement and strict adherence to fair business ethics. We have gained several patents in the field. Our sincerity and hard work has helped us to match our quality with international standards. If you are interested in any styles of our products, please feel free to contact us. 

Injection mold china

Shop the best guide of Injection Mold and Injection Molds, you need to know about the highest quality of manufacturer, supplier, exporter, wholesaler, and distributor from a factory in China. Our policy is to achieve customers' satisfaction both by providing them with high level injection molds  and services that meet or exceed their expectation. It is our force to manufacture products to suit the exact requirement of our client ranging from small industries to manufacturing units. 

We are a Injection Mold China company that  offer our clients a wide variety of Injection Molds and injectioin molded products. These products are manufactured from high quality alloys. They are used for various applications in various industries like automobile, electrical, plastic products etc. We manufacture our products using fine grade raw material. They are widely known for their excellent features like durability, dimensional accuracy and high precision on sizes and shapes. This is because each mold whether it be simple or complex, requires enormous expenditure on human resource and technology, the close attention given to the growth in professional ability of our staff and to new design and construction technology enables us to maintain the quality of each individual operation high and to supple a mold which is of the highest precision and reliability. 

Therefore, the products of Injection Mold offered by us are appreciated among clients owing to their unmatched qualities and used in all engineering industries. Moreover, our range is duly tested by our quality inspectors to ensure that these are in conformance with set industry standards. The entire attractive range can be availed from us at competitive market prices. Apart from these, driven by an intense desire to attain maximum customers’ satisfaction, our logistic professionals assure accurate, safe, and timely delivery of these molds. We sincerely hope to establish longtime and friendly business relationship with you,

 We etablished in 2005, set up new plant in 2013, relocated In April 2014. There are equipments of mold building, injection molding, measuring system, design change, and a variety of advanced machinery and equipment with CAD, CAM software in our factory. We also set up mold machining, mold design, injection molding and quality control departments.

Our main business Items are mold design, precision plastic mold, assembling, manufacturing and parts processing. Business ranges from medical appliance, optical instruments, and accessories of cellphone and consumer electronics.

Injection molds

Base on our full experience of mold building, we will develop our abilities of product design and set up after treatment production lines of plastic injection parts processing, coating and assembling in the future. We will provide our highest quality products to our customers with whole process production in our factory.

10 Best Plastic Injection Molds - To find the finest quality plastic mold from a China mold manufacturer, supplier, wholesaler, distributor, and factory. we are one of the renowned manufacturers, suppliers and exporters of Plastic Injection Molding parts, with a factory in Taiwan. With years of experience in the line of making , we are known for our outstanding performance in the industry. We have helped ourselves as one of the leading brand in Taiwan. We constantly upgrade our products to meet the international standards. We hold a team of professionals, which provides on time deliveries with high quality. Our sincerity and hard work has helped us match our quality with international standards.

Plastic Mold Maker

Plastic Mold Maker

Mold is a fungus that grows on many different substances. Unlike plants, which feed themselves through photosynthesis, molds actually gain energy by consuming other substances. For example, if you see mold on your bread, it is most likely consuming the bread it is on. Similarly, mold that is found in the walls may be living off of the wood and other materials that are in the walls.

If you are interested in Injection Mold Maker but are not sure where to go to find it, then you should know that there are a few options in particular that you should be taking into consideration. By choosing these particular Injection Mold Maker companies over any other, you are going to be ensuring that you receive the best quality and value possible, which is obviously very important to anyone.

Bring into Play the Use of Plastic Mold Makers:

The Plastic Mold Maker Resource is considered as being the Internet’s best source when it comes to information on machines and resins. The injection molding process and plastics industry have truly become an incredible, multi-billion dollar industry, and injection moulding has made possible the cheap and durable construction of various different consumer and industrial items which have had a profound impact on society.

They are a company whose goal is to educate both customers and engineers as much as possible by providing information regarding manufacturers, resins, materials, and anything else that is related to injection moulding.

The Equipment Used in Injection Molding:

Their products include mold waxes, polyvinyl alcohol or PVA film-forming barrier solutions and mold polishes and buffing compounds, and mold cleaners. What is good about these products is that most of them are environmentally friendly and only contains ingredients that are non-hazardous.

Injection Mold Makers is a method of molding in which the molding material is first placed in an open, heated mold cavity. The mold is then closed with a strong top force or plug member, and pressure is put on to force the material into contact with all of the mold areas, and then proper heat and pressure are maintained until the molding material has completely cured.

The Plastic Mold Maker process employs plastic resins in a partially cured stage, either in the form of granules, putty-like masses, or preforms. It is also important to understand that Plastic Mold Maker is an incredibly high volume, high-pressure molding method that is suitable for a variety of different purposes, including the molding of complex, high strength fiberglass reinforcement.

China plastic molding and Plastic Mold China

Molding machines are very useful and are used to make molding products and injections. The industry has gained a lot from these machines which come in all sizes and price ranges. Internet is your number one source if you wish to purchase a molding machine. Not only can you get machines of superior quality on the net but you can also buy them at attractive prices.

Injection mold china

ST is a china plastic molding manufacturer and an Injection Mold China manufacturer. It has over 15 years of experience in the industry and has served a number of firms over the years. SINCERE TECH is your best source for any kind of plastic molding services. The machines designed by this Company is extremely efficient and of high quality. They are also technologically superior and run efficiently for a number of years. These machines are designed keeping in mind their rigorous and constant use. They are extremely productive and can easily mold manufacturer China products in a very short time.

SINCERE TECH makes sure that the machines manufactured by it are high on performance. They are made from parts imported from foreign countries and are extremely productive. Investing on these machines will be a very prudent decision as they have long life and are extremely durable. The machines are reasonably priced and are energy efficient. They will bring down your energy cost heavily and thus help you save a lot of money. Being of top quality, they can run efficiently consuming lower amount of energy. Therefore, you save a lot on power.

While producing plastic mold or plastic molding parts, you will also come across the fact that these machines work very silently. That is to say, they do not emit much noise and are smooth and friction-free. That is another point in their favor. It speaks for their quality. Machines of inferior quality tend to create a lot of noise. But these being of superior quality, do not create much noise. Another advantage that these machines proffer is that they enjoy higher speed than sub-standard machines. You can manufacture a number of plastic injection China products in quick time.

A molding machine is widely used to produce a number of products ranging from toys to injections. Plastic molding services are also used in the medical industry for the manufacture of injections and surgical instruments. Even parts of motor vehicles are made using a molding machine. The toy industry also benefits a lot from these machines since parts of games are often made using molding machines.

PET bottles, ABS injectioin molding, and PP injection molding have become quite popular in recent years. But did you know that China plastic molding technology is used to create these PET bottles? Furthermore, a number of other plastic products are made using this technology.

SINCERE TECH is an experienced and a prominent Company offering top-quality plastic molding services. Its service is of admirable quality and prices are reasonable. Besides, since it has had over 15 years of experience, you can easily place your reliance on this organization for any products or services related to plastic injection China.